The lecture gives an overview of the construction, use and application of machine tools and high-precision manufacturing systems. In the course of the lecture a well-founded and practice-oriented knowledge for the selection, design and evaluation of machine tools and high-precision manufacturing systems is conveyed. First, the main components of the systems are systematically explained and their design principles as well as the integral system design are discussed. Subsequently, the use and application of machine tools and high-precision manufacturing systems will be demonstrated using typical machine examples. Based on examples from current research and industrial applications, the latest developments are discussed, especially concerning the implementation of Industry 4.0 and artificial intelligence.
Guest lectures from industry round off the lecture with insights into practice.

The individual topics are:

• Structural components of dynamic manufacturing Systems
• Feed axes: High-precision positioning
• Spindles of cutting machine Tools
• Peripheral Equipment
• Machine control unit
• Metrological Evaluation
• Maintenance strategies and condition Monitoring
• Process Monitoring
• Development process for machine tools and high-precision manufacturing Systems
• Machine examples

Learning Outcomes:

The students …

• are able to assess the use and application of machine tools and high-precision manufacturing systems and to differentiate between them in terms of their characteristics and design.
• can describe and discuss the essential elements of machine tools and high-precision manufacturing systems (frame, main spindle, feed axes, peripheral equipment, control unit).
• are able to select and dimension the essential components of machine tools and high-precision manufacturing systems.
• are capable of selecting and evaluating machine tools and high-precision manufacturing systems according to technical and economic criteria.

Workload:

MACH:
regular attendance: 63 hours
self-study: 177 hours
WING/TVWL:
regular attendance: 63 hours
self-study: 207 hours

Medien:
Skript zur Veranstaltung wird über Ilias (https://ilias.studium.kit.edu/) bereitgestellt.

Media:
Lecture notes will be provided in Ilias (https://ilias.studium.kit.edu/).

Vorlesungstermine montags und mittwochs, Übungstermine donnerstags.
Bekanntgabe der konkreten Übungstermine erfolgt in der ersten Vorlesung.

Lectures on Mondays and Wednesdays, tutorial on Thursdays.
The tutorial dates will announced in the first lecture.

Zur Vertiefung des im Rahmen der Lehrveranstaltung erworbenen Wissens werden die theoretischen Vorlesungseinheiten durch Praxiseinheiten im Umfeld der Karlsruher Forschungsfabrik (https://www.karlsruher-forschungsfabrik.de) unterstützt.

The theoretical lectures are complemented by practical lectures in the Karlsruhe Research Factory (https://www.karlsruher-forschungsfabrik.de/en.html) to deepen the acquired knowledge.